summary

Complex automation system equipped pasta production line main purpose is provide high quality product with low investment price. Using latest and newest technology, we can build-up or redesign your facility's manufacture ability to reach high quality product. Our full automatic and semi automatic short-cut pasta production lines produced for whole day and various type of production capacity in an hour like 300 kg/h, 500 kg/h, 1000 kg/h, 2000 kg/h, 6000 kg/h.

Short Cut Pasta Production Lines

  • Dough ways, surfaces and accessories are manufactured completely 304 quality stainless steel.

  • Easy mold changing with hydraulic piston.

  • 304 quality stainless steel miles have special wings with double mixer on dough's vessel.

  • Pasta mold slot is manufactured with special Sfreit Grafit's technology.

  • 304 quality stainless steel shaft with special wings is used on vacuum vessel.

  • The rubber gasket, fiber glasses panels are used for high quality isolation to cover dryer.

  • Air conditioning system depends on shocking unit.

  • Heating system is on dryer unit with two parts (three-way valve, serpentine, heating pipes, circulation pomps and etc.)

  • The internal heating system is used with low carbon steel connections made up flange and welding.

  • The best performance observed with electric axial fans to provide balance of heat.
PPL Short Cut Pasta Production Line

  • The aim of trabatto protect to product shape.

  • Homogeneous disturbing is done with vibro spreader on dryer's entry.

  • The humidity sensitive is " ±%0,5" on dryer unit.

  • All machine feet have private height adjustable on the line.

  • The main chassis of dryer unit is manufactured with stainless steel and it can be designed completely stainless steel according to client requests.

  • The motors are on IP 55 protection isolation level with electricity for control and safety devices.

  • For security purpose, stairs and railings are on press and dryer unit.

  • E.C electricity control panel with international standards.

  • All of system has automation with high tech.

  • Controlling of all system with single P.L.C. screen.

DIFFERENT TYPES OF SHORT-CUT PASTA PRODUCTION LINES

that we manufacture.

MODEL TYPE FLOOR OF DRYING L1(mm) L2(mm) L3(mm) H1(mm) H2(mm) H3(mm) B1(mm) B2(mm)
PPL-SC 300 kg/h 9 P 24700 19700 7200 6300 5500 6400 4450 5400
PPL-SC 500 kg/h 9 P 27100 22100 9600 6300 5500 6400 4450 5400
PPL-SC 750 kg/h 9 P 29500 24500 12000 6300 5500 6400 4450 5400
PPL-SC 1000 kg/h 9 P 29500 24500 12000 7000 5500 6400 4750 5700
PPL-SC 1500 kg/h 9 P 29500 24500 12000 7000 5500 6400 4750 5700
PPL-SC 2000 kg/h 13 P 31900 26900 14400 7000 6500 7400 4750 5700
PPL-SC 3000 kg/h 13 P 29500 24500 12000 7000 6500 7400 5250 6200
PPL-SC 4000 kg/h 13 P 31900 26900 14400 7000 6500 7400 5250 6200
PPL-SC 5000 kg/h 13 P 36700 31700 19200 7000 6500 7400 5250 6200
PPL-SC 6000 kg/h 13 P 49900 44900 32400 7000 6500 7400 5250 6200

PROCESS OF SHORT CUT DRY PASTA PRODUCTION

  • DOSING

    This section is the beginning part of the journey of pasta production. The raw materials are sent here firstly and the water is entered mono pomp for dosing units according to automation system values to provide first mixture.
  • PREPARING DOUGH

    After the dosing section, homogeneously mixed raw material sent to the dough vessel that is the first unite on the line to produce dough. Prepared mixture sent to the vacuum lock with private wings. The vacuum lock is produced from specially designed private Sferit Grafit technology. After this section the mixture reach to the vacuum vessel for absorbing air bubbles on semolina and water by vacuum pomp to provide smooth surface and real yellow color on pasta. Prepared the final state of the dough sent to the main helix with the private wings. All of the vessels and vessel materials are made up 304 quality stainless steel with worldwide standards.

  • SHAPING PASTA

    On main helix, the dough reaches circular molds to gain shape with specific pressure. These molds have high quality stainless surface and the molds eyes between 0.5mm to 1.1mm completely made by Teflon. Pasta molds can be changed automatically with hydrolic system. After this section the shaped pasta meet the shearing knife that is the blade section where the length of the pasta is set with circular moving chrome blades which have been shaped by special modules inserts. In addition to these equipment which can be adjusted by means of reducer by using special linear screw to different sections can be made with the devices connected.
  • TRABATTO

    The pasta has taken its shape from the shaping unit has finished its first production stage. In this stage, high temperature is given to pasta before pre-dryer section and private designed vibration is used for keep pasta’s shape and non-sticking together. This section of the production line is indispensable to preserve the shape of the pasta. After shaping the pasta to be moved from trabatto to spreader by “Z Type” elevator which has carrying changeable buckets according to capacities.

  • DRYING

    After the trabatto section the pasta homogeneously enter the drying section by supported with special vibration structured spreader. Drying section consists of two parts and the difference between these two parts is that the floor distances and temperature,humidity rates. Dryer section can have different number of deck according to its capacity and drying consists of anadic oxidized aluminum bands to provide aluminum contact surfaces. Special air passage channels in these aluminum bands allow the hot air needed to dry the pasta to disperse the entire surface of pasta. These values vary according to the type of pasta produced. The requirements for protecting the pasta is provided automatically by the automation system.
  • FINAL PROCESS

    After the dying section the pasta goes to the private vibration protected cooler to protect a possible sweating before resting. Its purpose is cool the hot pasta in a short time like 60 seconds from the shocking unit which has a single layer of aluminum and special air flow system. At the end of the line shaped, dried and cooled pasta finishes its journey in silo that it is the equipment where the pasta is kept to wait ready. Silo can be produced as large or small capacity according to customer’s request.

PASTA SHAPES THAT CAN BE PRODUCED WITH SHORT-CUT DRY PASTA PRODUCTION LINE

Contact us to get offer and more information about our short-cut pasta production lines.

Tell us about your requirements for short-cut pasta production lines.

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